Subwoofer Design for the New Digital and Analog World.
Being there
Although subwoofers have existed for quite some time now, recently
they have become the accepted method of reproducing bass in home audio
systems. The home theater experience, however, also insists on
multiple speakers in order to place us within the recorded
environment. This has resulted in reducing speaker size so the
multiple speakers could more easily be accommodated in a room. By
removing bass reproduction from the individual speakers, a significant
reduction in their size can be achieved. Directors, however, rely on
deep bass reproduction to convey feelings and emotions whether in a
comedy, drama or action movie. In fact, a subwoofer is now required
even if a home theater is comprised of full size floor standing
speakers. Bass is the single most physical, palpable and tactile
element of being there. The great subwoofer will put you in the
foxhole. The typical subwoofer will leave you at home.
From cellos to earthquakes
| "With one
twelve-inch driver similar to those in the Grand Reference and a
critically-tuned, all-wood, heavily braced box, what we have here in
the TBolt III is a baby Tyrannosaurus Rex of the subwoofer field: fast,
vicious in its attack, and thunderous in its power." - the abso!ute
sound, December 2005 |
It must be remembered that since every movie contains music, a
subwoofer must be able to reproduce not only the rumble of an
earthquake in an action movie, but also thunder in a horror movie, a
bass guitar in a comedy, and a cello in a drama. This means it is
required to reproduce the very deep and continuously long bass rumble
of the earthquake, the sudden loud clap of thunder, the very deep and
rapid bass pulses of the plucked bass guitar, along with the very
delicate and subtle bass tones of a cello. These requirements are what
create the compromises. Subwoofers are subject to the laws of nature
having to do with mass and acceleration. The larger the driver in the
subwoofer, the greater the mass and therefore the greater the
difficulty in starting and stopping this mass.
Simply stated, a small lightweight driver will exhibit rapid start and
stop capabilities, but very little low bass output, whereas a large
heavy driver will exhibit substantial low bass output, but slow
start/stop capabilities. In both cases the sound and realism
suffer.
The Dream:
Instantaneous transient response.
Continuous subterranean frequencies.
Towering output throughout its entire frequency range.
We didn't set out to eliminate the compromises for the "typical
subwoofer". We set out to eliminate the compromises for the ultimate
no compromise loudspeaker. The result is the Grand Reference
System.
This ultimate system redefined what a loudspeaker is capable of. One
area where the Grand Reference System changed the rules
is bass response. After extensive experimentation, a special 12-inch
driver was developed. A blend of natural and synthetic fibers was
formulated to create a woofer cone that is both extremely rigid, yet
lighter in weight than Kevlar, aluminum, magnesium and titanium
cones. A voice coil was developed to provide ultra long excursion,
while dramatically reducing the distortion producing back EMF. An
extremely rigid cast frame was engineered to support the huge magnetic
structure required to control this outstanding woofer. This Grand Reference
Subwoofer uniquely provides both rapid response and extremely low
continuous frequency response at very high output levels.
We then took the Grand Reference Subwoofer concept and developed the T Bolt III
Subwoofer, an innovative subwoofer that has both the high-speed attack
of a small woofer and the enormous energy at low frequencies of very
large woofers. The Grand Reference concept T Bolt III Subwoofer provides
powerful and dynamic yet detailed reproduction to recreate reality at
all sound levels, from very soft and delicate to very loud and
powerful. This wide range dynamic contrast is lacking in other
subwoofers, both large and small.
The Amplifier Section
Controls
The input stage is Class A with variable controls for level and
crossover. In addition, unlike most subwoofers that provide either no
phase control or only a 2-position switch, the T Bolt III has a
variable phase control to allow freedom of room placement and the best
possible blending with your system's speakers.
Circuit
Unlike most built-in subwoofer amplifiers that run in high distortion
modes such as Class B, or even worse, Class D switching, our output
stage runs in Class A/B mode and is also fully discrete. This is the
same type of circuitry found in expensive high-end amplifiers. Our
advanced amplifier circuit is then mounted in an enclosed protective
chamber within the subwoofer. This isolates the circuit from the
subwoofer chamber itself, thus preventing the subwoofer from vibrating
the components and causing micro-phonic distortion.
The Cabinet
Size
We are using the same technique for creating the T Bolt III
subwoofer as we developed for the no compromise Grand Reference
Speakers. However, the Grand Reference subwoofer cabinets are over 6
feet tall! For the T Bolt III, we were able to generate fast
deep powerful bass with a cabinet smaller than a foot and a half cube,
so it easily fits into any room and décor.
Construction
The cabinet is constructed entirely of one inch thick, 46 pound
density MDF. For speaker cabinets this MDF is far better than solid
wood or metal because it has self-damping properties, which reduce
unwanted spurious vibrations. An inner chamber of MDF is then
constructed for the amplifier. This box-within-a-box construction
creates a tightly sealed, exceptionally rigid cabinet. These
exceptionally rigid MDF panels are bonded with wood adhesive rather
thanthe cheaper and environmentally unstable hot melt glue found in
other subwoofers. Unlike virtually all other subwoofers, the cabinet
is clamped while the adhesive dries, creating the highest solidity
possible. This lack of flex ensures tight and controlled bass
response. It is then sanded and finished to the highest woodworking
standards. There is no plastic or vinyl used in the construction of
the T Bolt III cabinet.
Front Baffle
Flex in the cabinet or the mounting system would negate the rigidity
developed for our woofer cone. In order to increase rigidity, the
driver is mounted to a unique dual front baffle. The inside baffle
reinforcement is bonded to the 1 in. thick outer baffle. The very
heavy and rigid cast driver frame is mounted to the inner baffle and
is tightly surrounded by the outer baffle. In addition we do not use a
conventional foam or rubber gasket to seal the driver to the
cabinet. The driver is sealed to the inner baffle with a flexible
material that adheres itself to both the driver frame and baffle,
forming a perfect seal. In fact the adhesion is so complete that if
the screws were removed and the cabinet turned with the driver facing
down, it would not fall out. (Warning: Don't try this at home!)
The Misleading Specifications
How many watts?
We engineer for reality, not hype. Those that engineer for hype like
to give specifications that imply performance, rather than give
actual performance. Watts, in a powered subwoofer, are a perfect
example of meaningless hype and useless information. They want to
mislead you into believing that the higher the quoted wattage, the
louder, deeper and better the subwoofer's performance. However, as an
example, a high mass subwoofer will require several times more power
to drive it to the same output level as a low mass subwoofer. You
can't hear amplifier wattage until it causes the speaker cone to move,
which is why we won't mislead you by quoting the meaningless wattage
spec. How much wattage do we provide? The wattage we provide is ample
enough to audibly drive the T Bolt III to exceptionally high output
levels.
How many decibels?
Another specification loaded with hype is how loud the subwoofer will
play measured in dB. For instance, some manufacturers will place the
subwoofer's resonance at a frequency measurable within the subwoofer's
output range in order to boost output at a particular frequency so
they can quote a high dB number. They put the resonance at say 20Hz or
30Hz and then quote the output at this frequency. However, all the
resonance does is create an uncontrolled peak in sound that vibrates
for an extended period of time, smothering other frequencies in the
original signal. This is why we won't join in the dB spec hype. The
T Bolt III is capable of shaking your home theater room the same as a
sudden nearby thunder strike or earthquake jolt because it has the
deep power of a very large subwoofer, with the attack time of a very
small subwoofer. This creates a unique reality and loudness at low
frequencies that will be immediately appreciated upon first
hearing. How loud is the T Bolt III? Loud enough to provide more
frightening low end impact than any competitor's subwoofer.
The Immutable Laws of Physics
Mass - The mass of the driver cone and voice coil determines transient
response and overhang, in other words, the time required for the
driver to start and stop moving. This start and stop speed determines
how faithfully it follows the input signal and what you hear.
Rigidity - Because a subwoofer needs to move a lot of air to recreate
low frequencies you can hear and feel, they need to be resistant to
deformity from the significant air pressure pushing against the driver
inside the cabinet. Therefore, the subwoofer cone, frame and cabinet
need to be rigid in order to provide the required force without the
deformation that causes distortion.
Back EMF - the electro-magnetic field created by the subwoofer's voice
coil. This electro-magnetic field generates a current that is sent
back to the amplifier altering the current the amplifier is sending to
the subwoofer. This causes the two signals to combine and distortion
to occur.
The Futile Attempts to Evade the Laws of Physics - Tilting at Windmills
High mass, long excursion drivers
Some have attempted to utilize a small bass driver with high mass and
long excursion, fed by high power. The driver mass is significantly
increased in an attempt to reduce enclosure size. However, the high
mass, because it has high inertia, works against rapid start and stop
action. Low frequency transients lack sudden and immediate impact
because the excess mass cannot be accelerated rapidly. Long duration,
low frequency tones bury the other frequencies the subwoofer must
reproduce, because the driver's high mass, due to momentum, is very
slow to stop. Consequently, these subwoofers are known for their "one
note bass".
Passive radiators
Passive radiators have much higher mass than an equivalent port. In a
port, the moving mass is comprised of the air in the port. Obviously,
the air has extremely low mass. The mass of the passive radiator, on
the other hand, is high because it is the mass of the moving cone
system, which may be as high as the powered driver cone. Under this
condition, when the powered subwoofer cone stops, the passive
radiator's cone continues to move for a variable length of time. In
fact, because the mass of the passive radiator is high, it is capable
of causing the powered driver cone itself to move after the signal has
stopped. The moving driver cone again causes the passive radiator to
restart. This "ping-pong" effect continues until the damping in the
system finally causes both cones to stop, which can be long after the
initial signal has ended. This obviously causes significant smearing
of the sound and again results in "one note bass."
Servo controls
The servo control circuit compares the subwoofer's output to the input
signal through a feedback circuit. This circuit attempts to adjust the
input to compensate for the driver's output errors. Unfortunately,
this circuit, no matter how quickly it responds, cannot make the
required correction until after the error has
occurred. Consequently, the correction is always arriving at the
subwoofer's output with the next signal. The correction, therefore,
occurs on the wrong signal and has the effect of compressing
transients and removing impact.
The T Bolt III Subwoofer
We alleviated the problem of providing a driver of both low mass and
high rigidity by developing a woofer cone that is both extremely rigid
yet lighter in weight than Kevlar, aluminum, magnesium and titanium
cones. We then engineered an extremely rigid cast frame to support the
huge magnetic structure required to control this outstanding
woofer.
We maintain the stringent rigidity required for the overall system by
constructing a cabinet entirely of one inch thick, 46 pound density
MDF panels bonded with wood adhesive and completely clamped during the
drying process. To further reinforce the design, we created a dual
front baffle, "box-within-a-box" construction, which creates a
completely sealed, exceptionally rigid cabinet.
We developed a unique voice coil which provides ultra long excursion
with very greatly reduced back EMF, helping to provide a subwoofer
system with intrinsically low distortion.
Our amplifier's output stage employs discrete components and runs in
Class A/B mode to provide the performance level associated with the
finest high-end amplifiers.
These timely advancements in bass reproduction will be immediately
evident, whether heard at your dealer or in your own personal
system. The speed, attack and depth of the T Bolt III's
deep bass will inspire awe in even the casual listener. Its ability to
create an exceptionally deep continuous room-filling rumble is
unsurpassed by even oversized, conventional subwoofers. Yet the
T Bolt III's control preserves the true timbre, intimacy
and beauty of even the most delicate sounds of the smallest chamber
music group.
The T Bolt III improves upon the original Thunderbolt
Subwoofer with a new cast woofer frame for increased rigidity and an
improved cabinet design.

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Specifications
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System Type: Powered, front firing ported subwoofer
Front firing allows it to be placed in various locations, such as in a cabinet, without affecting performance.
Driver Diameter: 12 inches
We developed a unique driver with the attack speed of a small woofer and the very deep bass of a large one.
Driver Construction: A blend formulation consisting of both natural and synthetic fibers
Highly rigid with lower mass than Kevlar, aluminum, magnesium or titanium drivers.
Response: 20Hz to 160Hz
We roll off the response below 20Hz to eliminate spurious low frequency noise found in some digital discs.
Crossover Frequency: Continuously variable low pass 40Hz to 160Hz, fixed high pass 100Hz
The wide range, low pass crossover allows proper integration with a wide range of large and small speakers.
Phase: Continuously variable from 0 to 180 degrees
Allows subwoofer's sound wave to properly integrate with loudspeaker, independent of room placement.
Power:Manual or auto on/off, detachable power cord, 120 or 240 Volt operation
Sensing circuit allows subwoofer to be automatically powered on and off by preamplifier or receiver.
Amplifier: Fully discrete Class A/B outputs
Wattage output is ample enough to provide more low-end impact than any competitor's subwoofer.
Finish: Black or cherry wood veneer
The cabinet is handcrafted to very high wood finishing standards to compliment the finest of furnishings.
Cabinet Size: 16" H x 16"W x 18"D (20"D with allowance for grille and power cord)
Small size allows for ease of placement in any room.
Weight: 85 lbs.
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Specifications subject to change without notice. |
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